文章摘要
硬质合金刀条AlCrN硬质膜性能的研究
Properties of AlCrN Coating on Cemented Carbide Cutters
Received:April 16, 2018  Revised:July 10, 2018
DOI:10.3969/j.issn.1674-6457.2018.04.022
中文关键词: 硬质合金刀条  阴极多弧离子镀  结合力  涂层厚度
英文关键词: cemented carbide blades  vacuum cathode arc ion plating  the film-base bonding  coating thickness
基金项目:
Author NameAffiliation
JIN Ye-tang College of Mechanical Engineering, Qingdao Technological University, Qingdao 266520, China 
WANG Jin College of Mechanical Engineering, Qingdao Technological University, Qingdao 266520, China 
MA Da-yan College of Mechanical Engineering, Qingdao Technological University, Qingdao 266520, China 
LIU Qi College of Mechanical Engineering, Qingdao Technological University, Qingdao 266520, China 
WANG Xu College of Mechanical Engineering, Qingdao Technological University, Qingdao 266520, China 
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中文摘要:
      目的 采用阴极多弧离子镀膜设备制备AlCrN薄膜,研究适合实际工况的膜层性能和厚度。方法 利用工具显微镜、扫描电子显微镜检测并分析涂层表面和截面形貌;使用洛氏硬度计、HV显微硬度计、球磨仪检测分析涂层膜基结合力以及涂层厚度对结合力、涂层显微硬度和使用寿命的影响。结果 涂层以AlCrN/CrN结构沉积,涂层表面呈波纹状,分布有大颗粒和凹坑,经钝化处理后,表面质量明显改善。涂层的显微硬度为HV2200~HV3700,在基体硬度不变的情况下涂层的显微硬度随涂层厚度的增加而增加。随着涂层厚度的增加,结合力先变好后变差,刀条实际使用寿命也有相同的变化趋势。结论 硬质合金刀条的最佳涂层厚度为4.0~4.5 μm。
英文摘要:
      The paper aims to prepare AlCrN thin film with cathode multi-arc ion coating equipment to study film properties and thickness suitable for practical conditions. The surface and cross-sectional morphology of the coating were examined and analyzed with tool microscope and scanning electron microscope. The film-base bonding and the effects of coating thickness on the film-base bonding, hardness of the coating and service life were examined and analyzed with Rockwell indentation, HV microhardness tester and ball-crater instrument respectively. The coating was deposited as AlCrN/CrN structure; surface of the coating was corrugated; and there were a few large particles and pits. After passivation treatment, the surface quality was significantly improved. The microhardness of the coating was HV2200~HV3700. With the same hardness of the substrate, the microhardness of the coating increased with the increase of the coating thickness. And with the increase of coating thickness, the film-base bonding became better after being deteriorated, and the actual service life of the blade had the same tendency. Finally, the optimal coating thickness of cemented carbide blade is 4.0~4.5 μm.
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