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| 皮带轮圆筒形凸台多道次拉深成形工艺研究 |
| Multi-Stage Deep Drawing Process of Cylindrical Boss of Pulley |
| Received:June 10, 2016 Revised:July 10, 2016 |
| DOI：10.3969/j.issn.1674-6457.2016.04.011 |
| 中文关键词: 多道次拉深 皮带轮 圆筒形凸台 有限元模拟 |
| 英文关键词: multi-stage drawing pulley cylindrical boss FEM |
| 基金项目: |
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| 中文摘要: |
| 目的 研究皮带轮圆筒形凸台多道次拉深成形工艺过程。 方法 根据拉深系数计算拉深道次，并采用有限元模拟软件模拟分析多道次拉深成形过程。结果 根据计算，需采用八道次拉深成形筒形凸台，成形过程中最大等效应力、应变分布在凸模、凹模圆角位置处及筒壁外表。随着道次增多，坯料内累积的等效应力应变值增大。 结论 八道次拉深成形后，坯料内累积的应力应变值较大，筒形凸台尺寸符合要求，成形质量较好，根据模拟结果成功进行了生产试制。 |
| 英文摘要: |
| In order to study the multi-stage drawing process of cylindrical boss of pulley, the drawing numbers were calculated by the sheet metal drawing coefficient, and the process of multi-stage drawing was researched by the finite element simulation software. Results showed the cylindrical boss could be formed by eight pass drawings. The maximum equivalent stress and the strain distribution were in the position of the corner of the die and outer surface of cylinder wall. With the increase of drawing pass, equivalent stress and strain increased gradually. After eight pass drawings, the accumulated equivalent stress and strain in the material become larger, the formation of cylindrical boss is good, and the size meets the requirements. Pilot production is successfully carried out according to the results of simulation. |
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