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| 基于熔融沉积法的快速成形柔性丝材技术研究 |
| Rapid Prototyping Study of Flexible Materials Based on Fused Deposition Modeling |
| Received:June 25, 2015 Revised:September 10, 2015 |
| DOI：10.3969/j.issn.1674-6457.2015.05.013 |
| 中文关键词: 快速成形 增材制造 熔融沉积 柔性材料 工艺 |
| 英文关键词: rapid prototyping additive manufacturing( am) fused deposition modeling( FDM) flexible materials processing |
| 基金项目:国家高技术研究发展计划(863)(2015AA042505) |
| Author Name | Affiliation | | ZHANG Xiao-hua | 1. Huazhong University of Science and Technology, Wuhan 430074, China
2. Harbin University of Science and Technology, Harbin 150040, China | | ZHANG Li-chao | Huazhong University of Science and Technology, Wuhan 430074, China | | LI Zhi | Huazhong University of Science and Technology, Wuhan 430074, China | | SHI Yu-sheng | Huazhong University of Science and Technology, Wuhan 430074, China |
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| 中文摘要: |
| 目的 研究柔性材料的熔融沉积( Fused Deposition Modeling, FDM)快速成形工艺。 方法通过理论推导和实验研究的方法,针对柔性材料的 FDM 技术做了初步的探讨。 结果 柔性材料FDM 工艺,相对于硬质材料来说,其进丝量需要更加精准的控制,进丝齿轮旋转角速度和打印速度、打印层厚呈正比关系,其比例系数取决于喷嘴直径、齿轮外径以及所使用丝材直径;同时,打印温度、打印层厚,尤其是首层打印间隙等工艺参数对于柔性打印制件的表观质量有更加重要的影响,这主要是因为熔融态柔性材料粘性较大所导致。 结论 现有硬质材料的 FDM 机器,需要作出适当的调整,才能更好地适应柔性材料打印。 |
| 英文摘要: |
| In order to study the rapid prototyping of flexible materials, theoretical derivation and experimental research were carried out to probe the technological process of flexible materials printed by fused deposition modeling (FDM). The results showed that the feed wire must be controlled more carefully compared to the harder materials. The angular velocity of feed gear was positively correlated to the spraying nozzle velocity and printed layer thickness. The ratio coefficient was decided by the diameter of spraying nozzle, the outer diameter of feed gear and the diameter of the flexible wire used. Meanwhile, the process parameters including temperature, layer thickness and especially, the gap for 1st layer played a more important role in the process of FDM for flexible materials, which greatly influenced the appearance of the printed parts. This was caused by the higher viscosity of molten flexible wire. It is obvious that proper adjustment was required for the current FDM machine with hard materials in order to adapt to printing with flexible materials. |
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