文章摘要
凸缘的翻孔镦粗过程研究
Flanging-upsetting Process of Flange
Received:January 06, 2014  Revised:March 01, 2014
DOI:10.3969/j.issn.1674-6457.2014.02.002
中文关键词: 不变薄凸缘  有限元分析  凸缘镦粗  镦粗比
英文关键词: flange without thinning  finite element analysis  flange upsetting  upsetting ratio
基金项目:国家自然科学基金(51205144)
Author NameAffiliation
YAN Guang-xu State Key Laboratory of Material Processing and Die & Mould Technology,Huazhong University of Science & Technology, Wuhan 430074, China 
WANG Xin-yun State Key Laboratory of Material Processing and Die & Mould Technology,Huazhong University of Science & Technology, Wuhan 430074, China 
JIN Jun-song State Key Laboratory of Material Processing and Die & Mould Technology,Huazhong University of Science & Technology, Wuhan 430074, China 
DENG Lei State Key Laboratory of Material Processing and Die & Mould Technology,Huazhong University of Science & Technology, Wuhan 430074, China 
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中文摘要:
      目的 研究不变薄凸缘的翻孔件的翻孔镦粗成形过程。方法采用有限元模拟软件ABAQUS,对不变薄凸缘的翻孔件的翻孔镦粗过程建立了平面二维对称的有限元模型,并进行了有限元计算分析;完成了模具设计,并在1000kN的伺服压力机上进行了实验。结果 当凹模圆角为1.2mm,凸凹模间隙在0.80~0.86之间时,单次镦粗可以获得与初始坯料厚度一致的凸缘。结论 凹模圆角大小及凸凹模间隙大小对不变薄凸缘翻孔凸缘质量有着重要的影响,并最终影响凸缘的镦粗过程。
英文摘要:
      Objective To investigate the flanging-upsetting process of flange. Methods Finite simulation software ABAQUS was adopted to establish the 2D planar symmetrical model to simulate the process. Die was designed for the experiments which were conducted on the 1000 kN servo press. Results A flange with the thickness equal to the initial blank was obtained after one time upsetting when the female die radius was 1. 2 mm and the clearance between the punch and die was in the range of 0. 80 ~ 0. 86. Conclusion The female die radius and the clearance between the punch and die obviously affected the quality of flange, which affected the upsetting process.
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