刘恩宇,马庆爽,白静,等.氧化物弥散强化镍基高温合金制备与性能研究[J].精密成形工程,2024,16(10):50-60. LIU Enyu,MA Qingshuang,BAI Jing,et al.Preparation and Properties of Oxide Dispersion Strengthened Nickel-based Superalloys[J].Journal of Netshape Forming Engineering,2024,16(10):50-60. |
氧化物弥散强化镍基高温合金制备与性能研究 |
Preparation and Properties of Oxide Dispersion Strengthened Nickel-based Superalloys |
投稿时间:2024-07-25 |
DOI:10.3969/j.issn.1674-6457.2024.10.005 |
中文关键词: 镍基高温合金 氧化物弥散强化 机械合金化 放电等离子烧结 压缩性能 |
英文关键词: nickel-based superalloy oxide dispersion strengthened mechanical alloying spark plasma sintering compressive properties |
基金项目:国家自然科学基金(52171107,52201203);驻冀高校与石家庄市产学研合作项目(241791237A) |
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中文摘要: |
目的 以第三代镍基高温合金粉末为基础,制备氧化物弥散强化(Oxide Dispersion Strengthened,ODS)合金,探讨不同球磨时间与过程控制剂(Process Control Agent,PCA)添加量对机械合金化(Mechanically Alloying,MA)后粉末形貌与尺寸的影响,以及放电等离子烧结(Spark Plasma Sintering,SPS)温度对合金压缩性能和硬度的影响。方法 利用扫描电子显微镜(Scanning Electron Microscope,SEM)表征机械合金化后粉末形貌,并统计粉末平均尺寸与晶粒尺寸,结合MHV-50Z/V2.0型数显维氏硬度计与AGS-X-100 kN电子万能试验机等方法对力学性能进行分析。结果 PCA的加入能够有效细化粉末,但随着PCA添加量的增加,MA粉末逐渐由球状变为层片状。随着球磨时间的延长,部分粉末逐渐由球状变为扁平球状。另外,粉末的平均尺寸和晶粒尺寸均随球磨时间的延长而先减小后趋于稳定。SPS烧结温度为1 050 ℃的合金性能最优,其极限压缩强度达到1 735.61 MPa,维氏硬度高达488.94HV。结论 最佳的制备工艺组合为球磨时间36 h,PCA添加量(质量分数)10%,SPS烧结温度1 050 ℃,在此工艺参数组合下可制备出性能较优异的ODS镍基高温合金。 |
英文摘要: |
The work aims to prepare oxide dispersion strengthened (ODS) alloys based on third-generation nickel-based superalloy powders and investigate the effects of different ball milling time and process control agent (PCA) amount on the morphology and structure of mechanically alloying (MA) powders, and the impact of spark plasma sintering (SPS) temperature on the hardness and compressive properties of the alloy. The morphology of MA powders was characterized with a scanning electron microscope (SEM). The average particle size and grain size of the powders were measured. Mechanical properties were analyzed with an MHV-50Z/V2.0 digital Vickers hardness tester and an AGS-X-100 kN universal testing machine. The addition of PCA effectively refined the powders. However, with the increase PCA amount, the MA powders gradually transformed from spherical to flaky. As the ball milling time increased, some powders changed from spherical to flattened spheres. Additionally, the average particle size and grain size of the powders first decreased and then stabilized with the increase of the ball milling time. The alloy sintered at an SPS temperature of 1 050 ℃ exhibited the best performance, with a ultimate compressive strength of 1 735.61 MPa and a Vickers hardness of 488.94HV. The optimal preparation process parameters are found to be a ball milling time of 36 h, a PCA amount of 10wt.%, and an SPS sintering temperature of 1 050 ℃. ODS nickel-based superalloys with superior performance can be produced under this parameter combination. |
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