文章摘要
吕志军,张昊,郭跃,等.6061铝合金无倾角搅拌摩擦焊工艺及性能[J].精密成形工程,2018,10(4):108-113.
LYU Zhi-jun,ZHANG Hao,GUO Yue,et al.Processes and Properties of Friction Stir Welding Joint of 6061 Al-alloy with Zero Title Angle[J].Journal of Netshape Forming Engineering,2018,10(4):108-113.
6061铝合金无倾角搅拌摩擦焊工艺及性能
Processes and Properties of Friction Stir Welding Joint of 6061 Al-alloy with Zero Title Angle
投稿时间:2018-05-16  修订日期:2018-07-10
DOI:10.3969/j.issn.1674-6457.2018.04.017
中文关键词: 6061-T6铝合金  无倾角搅拌摩擦焊  微观组织  力学性能
英文关键词: 6061-T6 Al-alloy  zero title angle FSW  microstructure  mechanical properties
基金项目:轻合金加工科学与技术国防重点学科实验室开放基金(gf201601004);江西省2016年度研究生创新专项资金(YC2016-S345)
作者单位
吕志军 天津航空机电有限公司天津 300308 
张昊 南昌航空大学 轻合金加工科学与技术国防重点学科实验室南昌 330063 
郭跃 华恒焊接股份有限公司江苏 昆山 215300 
黄永德 南昌航空大学 轻合金加工科学与技术国防重点学科实验室南昌 330063 
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中文摘要:
      目的 为了适应空间曲面构件的搅拌摩擦焊,开展6061铝合金无倾角搅拌摩擦焊工艺及性能的研究。方法 采用无倾角搅拌摩擦焊用的搅拌头,对5 mm厚6061-T6铝合金板材进行试验,研究焊缝成形及接头力学性能,并分析接头组织特征。结果 零倾角搅拌摩擦焊接头从组织上可区分为5个不同区域:焊核区(WNZ)、热力影响区(TMAZ)、热影响区(HAZ)、轴肩影响区(SAZ)和母材(BM);随着搅拌头转速增加,焊缝宽度和焊核尺寸均先变大后变小;随焊接速度增加,焊缝宽度和焊核尺寸均逐渐变小;当焊接速度固定时,随搅拌头转速增加,接头拉伸强度先增加后减小;当搅拌头转速固定时,随焊接速度增加,接头拉伸强度逐渐增大。结论 采用无倾角搅拌摩擦焊接方法,能够实现对5 mm厚6061-T6铝合金板材的有效焊接。
英文摘要:
      The paper aims to adapt to friction stir welding for part with curved surface and study processes and mechanical properties of friction stir welding joint of 6061 Al-alloy with zero title angle. Special designed tool for zero title angle friction stir welding was used to test 5 mm thick 6061-T6 Al-alloy. The microstructure and mechanical property of the joint were researched. The results show that the joint of zero title angle friction stir welding could be divided into 5 regions according to the structures: Weld Nugget Zone, Thermal Mechanical Affected Zone, Heat Affected Zone, Shoulder Affected Zone and Base Metal. With the increase of rotational speed, the weld width and weld nugget size increased firstly and then decreased. With the increase of welding speed, the weld width and weld nugget size decreased gradually. At fixed welding speed, tensile strength of joint increased firstly and then decreased with the increase of rotational speed. At fix rotational speed, tensile strength of joint increased with increasing welding speed. Finally, the experiments prove that 5 mm thick 6061-T6 Al-alloy can be welded well with the designed tool for zero title angle friction stir welding.
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