严军,巩子天纵,袁宝国.双向凸台皮带轮冲锻成形有限元分析[J].精密成形工程,2012,4(6):91-94. YAN Jun,GONG Zi-tian-zong,YUAN Bao-guo.FEM Analysis of Pulley with Bidirectional Boss in Stamping-forging Hybrid Forming[J].Journal of Netshape Forming Engineering,2012,4(6):91-94. |
双向凸台皮带轮冲锻成形有限元分析 |
FEM Analysis of Pulley with Bidirectional Boss in Stamping-forging Hybrid Forming |
投稿时间:2012-09-10 修订日期:2012-11-10 |
DOI: |
中文关键词: 冲锻成形 双向凸台 皮带轮 有限元 分流槽 |
英文关键词: stamping-forging hybrid forming bidirectional boss pulley FEM diffluent trough |
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中文摘要: |
根据皮带轮壁厚不均匀且带有双向凸台的结构特点,对其进行冲锻成形工艺研究。利用有限元软件Deform-3D对冲锻阶段金属的流动、成形缺陷及成形载荷进行模拟分析,并采取在冲锻模上模增加不同高度分流槽的形式来降低成形载荷。结果表明,对于双向凸台皮带轮可以采用冲锻成形工艺来成形;在分流槽高度为2 mm时,成形效果良好,成形载荷较小。 |
英文摘要: |
The stamping-forging hybrid forming process was analysed based on the structure characteristics, including non-uniform wall thickness and bidirectional boss of the pulley. By the FEM software Deform-3D, the metal flow, forming defect and load in stamping-forging hybrid forming process were analysed. Diffluent troughs with different heights in the top die were used to reduce the forming load. As a result, stamping-forging hybrid forming was available for pulley with bidirectional boss, the load and forming result was satisfactory when the height of diffluent trough is 2 mm. |
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